Rotogravure Printing Machine

CERUTTI R98X High-Speed Rotogravure Printing Excellence At KASMY PACK

Experience world-class rotogravure printing services in Pakistan with the advanced CERUTTI R98X gravure printing machine at KASMY PACK. delivers high-definition, rotogravure solutions designed to make your products stand out on every retail shelf.

Rotogravure Printing Machine

CERUTTI R98X High-Speed Rotogravure Printing Excellence At KASMY PACK

Laminates

Film

Paper

Custom Printing Solutions for Every Industry

Modern flexible packaging requires exceptional print reproduction, accurate colour matching, and dependable production performance. The CERUTTI R98X is specifically designed to meet these requirements through advanced gravure printing technology and intelligent machine control systems.

With precise web handling, optimized ink transfer, and automated registration control, the machine delivers sharp graphics, vibrant colours, and consistent print quality across a wide range of substrates. Whether producing packaging for food products, pharmaceuticals, household goods, or industrial applications, KASMY PACK ensures every printed roll meets strict quality standards.

Cerruti R98x Quality Printed Product

Printed using CERUTTI R98X advanced gravure printing technology, which deliver vibrant graphics, sharp details, and reliable sealing for modern packaging.

Cerruti R98x Quality Printed Product

Printed using CERUTTI R98X advanced gravure printing technology, which deliver vibrant graphics, sharp details, and reliable sealing for modern packaging.

Rotogravure Printing Machine At KASMY PACK - Overview

The CERUTTI R98X is a high-performance rotogravure printing press developed for demanding flexible packaging applications. Designed to deliver exceptional productivity and print consistency, the machine supports high-speed production while maintaining accurate registration and colour stability.The machine is capable of processing a broad range of packaging materials, including films, laminates, paper-based substrates, metallized structures, and specialty packaging materials.

At KASMY PACK, the CERUTTI R98X plays a critical role in supporting our commitment to providing reliable rotogravure printing services in Pakistan. The press enables us to produce premium-quality packaging with outstanding visual impact while maintaining efficient production schedules and consistent manufacturing standards.

Features of CERUTTI R98X

High-Speed Production Capability:

The CERUTTI R98X is engineered for high-speed gravure printing operations, supporting production speeds of up to 450 meters per minute depending on substrate type, print design, and production configuration. This capability allows manufacturers to achieve greater production efficiency while maintaining superior print quality.

High-speed performance is particularly valuable for large-volume packaging programs where consistency, reliability, and delivery timelines are critical. The machine’s robust construction and precision engineering ensure stable operation even during extended production runs.

Advanced Print Quality Control:

Consistent print quality is essential for brand packaging, especially when producing complex graphics, photographic imagery, and detailed product information. The CERUTTI R98X incorporates advanced registration systems, precision tension control, and optimized ink transfer mechanisms to maintain accurate colour reproduction throughout production.

These systems help eliminate common printing defects such as misregistration, colour variation, and substrate distortion, ensuring every package reflects the highest quality standards.

Multi-Colour Printing Capability:

The machine supports high-quality multi-colour gravure printing, allowing brands to reproduce complex designs with exceptional clarity and consistency. Multiple printing stations work together to create rich colour combinations, fine details, smooth gradients, and high-definition graphics.

This capability makes the CERUTTI R98X particularly suitable for premium flexible packaging applications where visual presentation directly influences consumer purchasing decisions.

Automation & Control Systems:

The CERUTTI R98X utilizes advanced automation technologies designed to improve productivity and reduce setup times. Electronic shaft technology synchronizes machine functions with exceptional precision, while automated control systems help operators maintain optimal production parameters throughout the printing process.

Features such as rapid job changeovers, automated registration adjustment, process monitoring, and production optimization contribute to increased efficiency and reduced waste generation.

Material Versatility:

The CERUTTI R98X is designed to process a diverse range of packaging materials commonly used throughout the flexible packaging industry, including:

Biaxially Oriented Polypropylene (BOPP)
Polyethylene Terephthalate (PET)
Cast Polypropylene (CPP)
Polyethylene (PE) Films
Paper and Paper-Based Packaging
Aluminum Foil
Metallized Films
Multi-Layer Laminates
Specialty Flexible Packaging Structures

This versatility enables KASMY PACK to serve a wide range of industries through comprehensive rotogravure printing services in Pakistan.

Technical Specifications

The following table summarizes the key technical parameters of the CERUTTI R98X rotogravure printing machine:

Parameter	Specification
Web Width	1680 mm
Maximum Speed	Max 550 m/min
Number of Printing Stations	9 Colour Stations
Print cylinder repeat	380 – 920 mm
Drive Technology	Electronic Shaft System
Changeover System	Trolley-Type Configuration

Working Process of a Rotogravure Printing Machine

The rotogravure printing process is recognized worldwide for its precision, repeatability, and ability to produce high-quality packaging graphics at industrial production speeds.

Cylinder Engraving:
Image cells are engraved onto specially prepared gravure cylinders. Cell depth and geometry determine the amount of ink transferred to the substrate and directly influence print quality.

Ink Application:
The engraved cylinder rotates through the ink reservoir, allowing all image cells to be filled with printing ink.

Doctor Blade System:
A precision doctor blade removes excess ink from non-image areas while leaving ink within the engraved cells.

Substrate Contact & Ink Transfer:
The substrate passes through the impression nip where controlled pressure transfers ink from the cylinder cells onto the packaging material.

Drying Process:
After printing, the substrate moves through controlled drying zones that evaporate solvents and prepare the web for the next colour station.

The process repeats through each printing unit until the complete design is reproduced with exceptional colour consistency and image quality.

Quality Control & Precision Engineering

The Cerutti R98X is equipped with comprehensive inline quality management systems that ensure every meter of output meets specification:

100% inline print inspection using high-resolution camera systems
Closed-loop color density and registration monitoring at full press speed
Automatic ink viscosity correction and temperature compensation
Waste reduction through predictive defect detection and auto-stop systems
Full compliance with GMP, food safety, and pharmaceutical packaging standards

Impact on KASMY PACK Operations

At KASMY PACK, we operate the Cerutti R98X rotogravure printing machine with modern machines as the centerpiece of our flexible packaging production capability. Our commitment to quality, precision, and customer outcomes is reflected in every job we produce.

- Advanced Machinery: Our production floor features manufacturer-maintained, premium machines.
- Experienced Technical Team: Expert operators and prepress specialists of gravure printing.
- End-to-End Capability: From cylinder preparation and color proofing to finishing and dispatch.
- Quality Assurance: Inline inspection, color management, and documented quality control at every stage.
- Flexible Capacity: We handle both high-volume repeat orders and complex new product launches.

Whether you need food-grade packaging films, pharmaceutical sachets, or premium FMCG laminates, KASMY PACK delivers consistent quality at a competitive cost backed by the Cerutti R98X.

Why Choose KASMY PACK for Rotogravure Printing?

Selecting the right rotogravure printing partner directly impacts packaging quality, production efficiency, and brand performance in competitive retail markets. At KASMY PACK, we combine advanced Cerutti gravure technology with strict process control and industry-focused manufacturing expertise to deliver packaging solutions that meet international quality expectations. Our production systems are engineered to support high-volume consistency, premium print reproduction, and reliable delivery schedules for modern flexible packaging applications.

1. Advanced Cerutti Printing Technology

Powered by the Cerutti R98X, our facility delivers high-speed gravure printing at mechanical speeds reaching up to 550 m/min. This heavy-duty, European-engineered architecture offers unmatched structural stability, exceptional color consistency, and reliable performance across extensive, long-run production batches.

2. Precision Color Management

We maintain strict control over registration accuracy, ink viscosity, drying parameters, and web tension to ensure repeatable print quality across every production batch. The machine’s advanced integrated electronic register and automatic viscosity controls eliminate shifting, securing razor-sharp color alignment at top speeds.

3. Flexible Packaging Expertise

Our technical team specializes in high-fidelity rotogravure printing optimized for diverse consumer sectors. We actively produce materials for food packaging, pharmaceuticals, personal care lines, fast-moving consumer goods (FMCG), agricultural pouches, and specialized industrial laminates.

4. Support for Diverse Substrates

The robust web tension handling of the R98X allows us to process an incredibly vast array of materials. We efficiently print on delicate films like BOPP, PET, CPP, and PE, as well as high-barrier configurations including aluminum foil, metallized materials, heavy paper laminates, and heavy carton-board grades ranging up to 504 gsm.

5. Efficient Production & Rapid Delivery

Utilizing the rapid removable trolley changeover system and pneumatic shaftless air chucks, our operators can swap heavy cylinders and ink trays in minutes. This “pit-stop” configuration coupled with high-speed automated workflows dramatically reduces setup downtime, enabling us to compress lead times for both large repeat orders and quick new product launches.

6. Quality Assurance at Every Stage

From prepress cylinder engraving to inline video inspection, every stage follows structured quality control parameters. Backed by Cerutti’s high-efficiency drying hoods, we guarantee optimal solvent evaporation, protecting packaging durability, maximizing seal performance, and eliminating the risk of residual ink odors.

7. Customer-Focused Manufacturing Approach

We partner closely with brands, converters, and product manufacturers to engineer flexible packaging that directly aligns with targeted technical barrier requirements, maximum shelf appeal, and market positioning goals.

8. Commitment to Continuous Improvement

KASMY PACK continuously invests in modern machinery upgrades, process optimization, and advanced engineering training. By maintaining our premier industrial assets to the highest European benchmarks, we provide stable, reliable production standards that easily evolve alongside global packaging demands.

Frequently Asked Questions

What is the maximum production speed of the CERUTTI R98X?

The press operates at high speeds up to 450 meters per minute, with a maximum mechanical capacity of 550 m/min.

How many colors can this machine print in one pass?

The CERUTTI R98X is equipped with 9 inline color stations for complex, multi-color printing.

What materials can be processed?

It handles various substrates, including BOPP, PET, PE films, paper, aluminum foil, and multi-layer laminates.

How is print quality maintained?

It uses automatic registration, precision tension control, and 100% inline camera inspection systems.

What is the print cylinder repeat range?

The machine supports a print cylinder repeat range of 380 mm to 920 mm.

Conclusion

The CERUTTI R98X rotogravure press, featuring an advanced 9-color Electronic Shaft System, enables KASMY PACK to deliver high-definition, high-speed printing solutions for diverse flexible packaging applications. By utilizing 100% inline inspection and automated, high-precision controls, this machinery ensures superior print consistency and quality for food, pharmaceutical, and industrial products. For more information, contact KASMY PACK.