Rotogravure Printing Machine

BOBST NOVA RS 5003 High-Speed Rotogravure Printing Excellence At KASMY PACK

Experience unmatched print quality with our BOBST RS 5003. KASMY PACK delivers high-definition, high-speed rotogravure solutions designed to make your products stand out on every retail shelf.

Rotogravure Printing Machine

BOBST NOVA RS 5003 High-Speed Rotogravure Printing Excellence At KASMY PACK

Experience unmatched print quality with our BOBST RS 5003. KASMY PACK delivers high-definition, high-speed rotogravure solutions designed to make your products stand out on every retail shelf.

Laminates image rotogravure printing machine
Film image rotogravure printing machine
Paper rotogravure printing machine

Laminates

Film

Paper

Delivering High-Precision Custom Printing Solutions for Every Industry

Exceptional packaging demands industrial precision and vibrant visual clarity. Powered by an advanced Electronic Line Shaft (ELS) system and Registron® register control, the BOBST NOVA RS 5003 guarantees razor-sharp details and flawless print consistency at high speeds. Experience the perfect combination of Swiss-engineered technical excellence and flexible design adaptability.

High Quality Printed Stand-Up Pouch

Printed using BOBST NOVA RS 5003 advanced gravure printing technology, which deliver vibrant graphics, sharp details, and reliable sealing for modern packaging.

High Quality Printed Stand-Up Pouch

Printed using BOBST NOVA RS 5003 advanced gravure printing technology, which deliver vibrant graphics, sharp details, and reliable sealing for modern packaging.

Rotogravure Printing Machine At KASMY PACK - Overview

Rotogravure printing machine Bobst Nova RS 5003 machine page

The BOBST NOVA RS 5003 is a highly automated, high-speed rotogravure printing press engineered for premium flexible packaging. It runs efficiently at speeds up to 350 meters per minute, handling both traditional and eco-friendly packaging substrates with precision web tension control. Optimized for both solvent and water-based inks, this press minimizes raw material waste while delivering exceptional color stability and consistency across short, medium, and long production runs.

Features of Bobst NOVA RS 5003

High-Speed Production Capability:

The BOBST NOVA RS 5003 operates at production speeds of up to 450 meters per minute, enabling flexible packaging converters to handle short, medium, and long production runs with outstanding efficiency. Its advanced gravure press architecture is designed for stable high-speed printing while maintaining consistent print quality and reducing downtime during demanding packaging jobs.

Advanced Print Quality Control:

The machine features integrated Registron® register control technology, precise web tension management, and enhanced viscosity control systems with ink cooling for exceptional print stability. These systems ensure accurate color registration, uniform ink lay-down, and wrinkle-free substrate handling — even on heat-sensitive and stretchable materials commonly used in flexible packaging production.

Multi-Colour Printing Capability:

Designed for premium gravure printing applications, the NOVA RS 5003 supports high-quality multi-colour printing on a broad range of flexible substrates. The press utilizes advanced MPI (motorized inking roller) and HSM inking systems that deliver precise and consistent ink distribution, allowing converters to reproduce photographic graphics, fine text, and complex branding elements with excellent colour consistency.

Automation & Control Systems:

At the core of the NOVA RS 5003 is a highly automated Electronic Line Shaft (ELS) drive system combined with BOBST SPHERE HMI controls for improved operational efficiency. Features such as Total Automatic Pre-register Setting (TAPS), automated job changeovers, remote connectivity, and process monitoring significantly reduce setup waste, improve repeatability, and minimize operator intervention during production.

Material Versatility:

The machine is engineered to process a wide range of flexible packaging substrates used across food, beverage, healthcare, and personal care packaging industries, including:

  1. Biaxially Oriented Polypropylene (BOPP)
  2. Polyethylene Terephthalate (PET)
  3. Cast Polypropylene (CPP)
  4. Polyethylene (PE) films
  5. Paper and paper-based packaging substrates
  6. Aluminum foil and metallized films
  7. Multi-layer laminates and eco-friendly flexible substrates.

Technical Specifications

The following table summarizes the key technical parameters of the BOBST NOVA RS 5003 rotogravure printing machine:

Parameter Specification
Web Width
1000 – 1300 mm
Maximum Speed
Max 450 m/min
Number of Printing Stations
9 Colour Stations
Print cylinder repeat
380 – 920 mm
Cylinder Specifications
Chrome-engraved cylinders with auto-register
Web Handling System
Auto-tension control with splice management

Working Process of a Rotogravure Printing Machine

The gravure printing process is defined by its mechanical precision and repeatability. Each stage of the workflow is tightly controlled to deliver consistent output across millions of impressions:

  1.   Cylinder Engraving: Image cells are chemically etched or laser-engraved onto chrome-plated copper cylinders. Cell depth and geometry determine ink volume and tonal density, forming the foundation of print quality.
  2.   Ink Application: The engraved cylinder rotates through a reservoir of solvent-based or water-based ink. Ink fills every cell across the cylinder surface, saturating the image area completely.
  3.   Doctor Blade System: A precision doctor blade sweeps across the cylinder surface, removing excess ink from non-image areas while leaving ink intact within the engraved cells.
  4.   Substrate Contact & Transfer: The substrate passes through the impression nip between the gravure cylinder and impression roller. Under controlled pressure, ink transfers from the cells to the film or foil substrate with exceptional fidelity.
  5.   Drying Process: Printed substrate passes through multi-zone hot-air tunnel dryers that evaporate solvent or water from the ink film, fixing the image and preparing the web for the next colour station.

This process repeats at each printing station, building up the final multi-colour design layer by layer. The result is a high-definition, durable print with consistent colour reproduction — run after run.

Quality Control & Precision Engineering

The BOBST NOVA RS 5003 is equipped with comprehensive inline quality management systems that ensure every meter of output meets specification:

  1. 100% inline print inspection using high-resolution camera systems
  2. Closed-loop colour density and registration monitoring at full press speed
  3. Automatic ink viscosity correction and temperature compensation
  4. Waste reduction through predictive defect detection and auto-stop systems

Full compliance with GMP, food safety, and pharmaceutical packaging standards

Impact on KASMY PACK Operations

At KASMY PACK, we operate the Bobst NOVA RS 5003 rotogravure printing machine with modern machines as the centerpiece of our flexible packaging production capability. Our commitment to quality, precision, and customer outcomes is reflected in every job we produce.

  1. Advanced Machinery: Our production floor features manufacturer-maintained, premium industrial printing equipment.
  2. Experienced Technical Team: Our press operators and prepress specialists bring decades of gravure printing expertise.
  3. End-to-End Capability : From cylinder preparation and colour proofing to finishing and despatch.
  4. Quality Assurance: Inline inspection, colour management, and documented quality control at every stage.
  5. Flexible Capacity: We handle both high-volume repeat orders and complex new product launches.

Whether you need food grade packaging films, pharmaceutical sachets, or premium FMCG laminates, KASMY PACK delivers consistent quality at competitive cost backed by the Bobst NOVA RS 5003.

Why Choose KASMY PACK for Rotogravure Printing?

Selecting the right rotogravure printing partner directly impacts packaging quality, production efficiency, and brand performance in competitive retail markets. At KASMY PACK, we combine advanced BOBST gravure technology with strict process control and industry-focused manufacturing expertise to deliver packaging solutions that meet international quality expectations. Our production systems are engineered to support high-volume consistency, premium print reproduction, and reliable delivery schedules for modern flexible packaging applications.

  1. Advanced BOBST Printing Technology:
    Powered by the BOBST NOVA RS 5003, our facility delivers high-speed gravure printing with exceptional colour consistency, sharp image reproduction, and stable long-run performance.

  2. Precision Colour Management:
    We maintain strict control over registration accuracy, ink viscosity, drying parameters, and web tension to ensure repeatable print quality across every production batch.

  3. Flexible Packaging Expertise:
    Our team specializes in rotogravure printing for food packaging, pharmaceuticals, personal care products, FMCG packaging, agricultural products, and industrial laminates.

  4. Support for Diverse Substrates:
    We efficiently print on BOPP, PET, CPP, PE films, aluminium foil, metallized films, paper laminates, and sustainable packaging materials.

  5. Efficient Production & Delivery:
    High-speed automated workflows and optimized production planning enable us to manage both large-scale repeat orders and customized short-run packaging projects with reduced lead times.

  6. Quality Assurance at Every Stage:
    From prepress cylinder preparation to final inspection, every production stage follows structured quality control procedures to maintain packaging durability, print clarity, and sealing performance.

  7. Customer-Focused Manufacturing Approach:
    We work closely with brands, converters, and product manufacturers to develop packaging solutions that align with technical requirements, shelf appeal, and market positioning goals.

  8. Commitment to Continuous Improvement:
    KASMY PACK continuously invests in modern machinery, process optimization, and technical training to maintain reliable production standards and support evolving packaging industry demands.

Frequently Asked Questions

What is a Rotogravure Printing Machine?

A Rotogravure Printing Machine uses engraved cylinders to print high-quality graphics on flexible packaging materials at high production speeds.

What is the maximum speed of the BOBST NOVA RS 5003?

The BOBST NOVA RS 5003 can operate at speeds of up to 450 meters per minute for efficient large-scale packaging production.

Which materials can the machine print on?

The machine supports BOPP, PET, CPP, PE films, aluminum foil, paper laminates, and other flexible packaging substrates.

How does KASMY PACK maintain print quality?

KASMY PACK uses advanced register control, inline inspection systems, viscosity control, and strict quality management throughout production.

 

Which industries use rotogravure printed packaging?

Rotogravure packaging is widely used in food, pharmaceutical, FMCG, personal care, and industrial packaging industries.

Conclusion

The BOBST NOVA RS 5003 strengthens KASMY PACK’s ability to deliver premium rotogravure printing solutions with exceptional speed, precision, and production reliability. By combining advanced automation, accurate colour control, and flexible substrate compatibility, the press supports the growing demands of modern flexible packaging industries.

From food and pharmaceutical packaging to high-impact FMCG applications, KASMY PACK ensures consistent print quality and efficient turnaround across every production run. Backed by experienced technical expertise and strict quality management, we continue to provide durable, visually striking packaging solutions that help brands perform confidently in competitive markets.